Custom Packaging Design Services
Custom Packaging Solutions
Crown Packaging Corp. creates custom packaging tailored for your product
When standard boxes don’t do the job, Crown Packaging has specialized staff and equipment to develop a custom corrugated solution that’s a perfect fit for your product and your business requirements.
The Perfect Packaging for Your Product
Displays
We design custom packaging displays that showcase products while meeting specific retail, promotional, and presentation requirements.
Clamshells
Our custom clamshell designs are developed around product dimensions, visibility, protection, and packaging requirements.
Custom Cold Chain
We develop custom cold chain packaging designs to address the protection and temperature-control requirements of sensitive products.
Foam Insert Boxes
Our custom foam inserts designs are tailored to protect dimensions, helping secure and protect items during handling and transportation.
Flexible Plastic
Our custom flexible plastic packaging designs are tailored to meet specific product protection, storage, and handling requirements.
Wood
We develop custom wood packaging designs to provide structural support and protection for heavy, oversized, or specialized prodicts.
Molded Fiber
Our custom molded fiber packaging designs provide product-specific cushioning and protection while incorporating fiber-based materials.
Hybrid Blend Substrate
We design custom packaging solutions that combine multiple materials to meet unique product protection, handling, and presentation requirements.
Custom Packaging Design Solutions
Corrugated
We develop custom corrugated packaging designs tailored to product dimensions, protection requirements, and shipping needs.
Folding Carton
We develop custom folding carton packaging solutions tailored to your product’s dimensions, protection needs, and presentation requirements.
Foam
We design custom foam packaging solutions that cushion and secure products, helping protect them during handling and transportation.
Rigid Plastic
Our custom rigid plastic designs are developed to accommodate specific product shapes, protection needs, and handling requirements.
Flexible Plastic
We develop custom flexible plastic packaging designs tailored to product dimensions, handling needs, and protection requirements.
Wood
Our custom wood packaging designs provide structural support and protection for heavy, oversized, or specialized products.
Molded Fiber
We develop custom molded fiber packaging designs that provide product-specific cushioning and protection using fiber-based materials.
Hybrid Blend Substrates
Our custom hybrid packaging designs combine different materials to address unique product protection, functionality. and presentation requirements.
Custom Packaging Services
Consultation
Our corrugated specialists will help identify opportunities for improvement based on your business objectives, whether it be reducing costs, preventing product damage, or supporting sustainability.
CAD Design
Leverage our engineers’ expertise in computer aided drafting (CAD) to design your packaging before going into production.
Rapid Prototyping
Use Crown’s design services to prototype your new, planned solution to ensure it will meet your requirements for quality, product protection, and presentation.
TESTING SERViCES
We validate the integrity of your custom packaging through drop tests, vibration tests, and other assessments.
Packaging Design Centers & Testing Labs
Crown Packaging Corp. has two custom packaging design labs featuring specialized equipment, in-stock materials, and on-staff designers dedicated to helping businesses develop superior packaging solutions.
NEWS ANNOUNCEMENT: Our new design lab is now open in Los Angeles, allowing us to serve more customers across the Southwest and West Coast.

Crown Packaging Corp. Design Center & Testing Lab | Louisville, KY
Crown Packaging Corp. Design Center & Testing Lab | LOS AnGELES, CA
State of the ARt Design Table
Our packaging labs feature a Kongsberg X Edge precision cutting system, enabling our specialists to rapidly produce a prototype of your custom packaging solution.
Advanced Testing Equipment
We’ve invested in specialized testing machinery which can simulate of transportation conditions and potential hazards so you can have confidence that your packaging will maintain superior product protection.
Wide Range of Material Options
Each packaging lab is stocked with a variety of materials, giving our designers the ability to quickly try different configurations and find the perfect balance between material cost and quality.
Benefits of Custom Packaging
- Decreased Product Damage
- Enhanced Product Presentation & Visual Appeal
- Accelerated Prototyping & Faster Product Launches
- Reduced Production Expenses
- Increased Recyclability & Sustainability
Packaging Design Lab Certified for ISTA & APASS Testing
What is ISTA Certification?
The International Safe Transit Association, also referred to as ISTA, is a nonprofit that empowers organizations to minimize product damage through effective package design.
This organization defines test procedures outlining how packages should perform to ensure adequate product protection. Laboratories can be certified to perform package testing to these ISTA standards.
What is APASS Certification?
Amazon’s Packaging Support and Supplier Network (APASS) is a testing protocol utilized by Amazon (in partnership with ITSA) for vendors that sell products through the their distribution network.
These protocols are designed to not only eliminate avoidable product damage but optimize packaging for a positive customer experience and for sustainability.
ISTA & APASS CERTified Packaging Design
Our packaging test lab is capable of conducting simulated transportation and handling hazard tests in accordance with ISTA and APASS standards.
This process enhances the design phase, enabling Crown Packaging Corp. to determine the necessary materials to achieve a company’s desired level of protection. As a result, the packaging solutions our team produces are well-protected while maintaining cost efficiency.
Crown Packaging Corp. can develop new designs that meet customers’ shipping and handling criteria, ensuring products are protected without the risk of damage. Additionally, our test lab allows us to identify risks with a customer’s existing packaging and revise it to perform even better.
By being ISTA and APASS certified, our customers can trust that our test equipment is properly calibrated to perform the types of testing they require.
Your Partner for Custom Packaging Designs
Contact Crown to discuss your custom packaging project with one of our packaging specialists today.